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Flat wire spirals

Images of flat wire spirals

For the flat wire spiral, the round wire from our drawing mill at our parent plant in Bad Iburg is flattened to the required dimensions at our Allstedt plant just before spiralisation, and then directly processed into a spiral. The contact points between the windings lend the flat wire spiral greater stiffness and a lower compression set in longitudinal direction, which make it predestined for the precise guidance and high pressure absorption that is required in most actuation and transmission applications. An optional lining with a plastic tube, which we also manufacture ourselves, considerably minimises the internal friction caused by the flat profile and significantly increases the efficiency of the system when using appropriate strands or ropes.

Designs:

 

Flat wire spiral

Flat wire spiral with plastic coating

Flat wire spiral with lining (plastic tube)

Flat wire spiral with lining and plastic coating

Flat wire spiral with lining, plastic coating and braid

Flat wire spiral

  • Flat wire spiral
  • bright standard
  • optionally galvanised, stainless steel, brass-coated
Flat wire spiral
Flat wire spiral (bright, galvanised)
Øfromto
Descriptionmmmm
Inner dimension (d1)1.5013.00
Outer diameter (d2)2.0019.00
Flat wire height (h)0.332.90

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Flat wire spiral (stainless steel, brass-coated)
Øfromto
Descriptionmmmm
Inner dimension (d1)1.508.20
Outer diameter (d2)2.009.40
Flat wire height (h)0.330.60

Flat wire spiral with plastic coating

  • Flat wire spiral, plastic-coated
  • bright standard
  • optionally galvanised, stainless steel, brass-coated
  • Coating in PA6, PA, PE, PVC
Flat wire spiral with plastic coating
Flat wire spiral with plastic coating (bright, galvanised)
Øfromto
Descriptionmmmm
Inner dimension (d1)1.5013.00
Outer diameter (d2)2.0017.70
Outer diameter (d3)2.5019.00
Flat wire height (h)0.332.90

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Flat wire spiral with plastic coating (stainless steel, brass-coated)
Øfromto
Descriptionmmmm
Inner dimension (d1)1.508.20
Outer diameter (d2)2.009.40
Outer diameter (d3)2.5014.00
Flat wire height (h)0.330.60

Flat wire spiral with lining

  • Flat wire spiral with lining
  • bright standard
  • optionally galvanised, stainless steel, brass-coated
  • Lining in POM, HDPE, Teflon
Flat wire spiral with plastic tube (bright, galvanised)
Øfromto
Descriptionmmmm
Inner dimension (d1)1.508.50
Outer diameter
core (d2)
1.8010.30
Outer diameter (d3)3.0012.70
Flat wire height (h)0.501.95

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Flat wire spiral with plastic tube (stainless steel, brass-coated)
Øfromto
Descriptionmmmm
Inner dimension (d1)2.102.50
Outer diameter
core (d2)
2.503.30
Outer diameter (d3)4.05.0
Flat wire height (h)0.60.8

Flat wire spiral with lining and plastic coating

  • Flat wire spiral, plastic-coated, with
  • lining
  • Bright standard
  • Optionally galvanised, stainless steel, brass-coated
  • Lining in POM, HDPE, Teflon
  • Coating in PA6, PA, PE, PVC
Flat wire spiral with lining and plastic coating (bright, galvanised)
Øfromto
Descriptionmmmm
Inner dimension (d1)1.508.50
Outer diameter
core (d2)
1.8010.30
Outer diameter
spiral (d3)
3.0012.70
Outer diameter (d4)3.5019.00
Flat wire height (h)0.501.95

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Flat wire spiral with lining and plastic coating (stainless steel, brass-coated)
Øfromto
Descriptionmmmm
Inner dimension (d1)2.102.50
Outer diameter
core (d2)
2.503.30
Outer diameter
spiral (d3)
4.005.00
Outer diameter (d4)4.807.00
Flat wire height (h)0.600.80

Flat wire spiral with lining, braid and plastic coating

  • Flat wire spiral with lining
  • braid and plastic coating
  • bright standard
  • optionally galvanised, stainless steel, brass-coated
  • Lining in POM, HDPE, Teflon
  • Coating in PA6, PA, PE, PVC
Flat wire spiral with lining, plastic coating and braid (bright, galvanised, stainless steel, brass-coated)
Øfromto
Descriptionmmmm
Inner dimension (d1)2.202.70
Outer diameter
core (d2)
2.603.30
Outer diameter
spiral (d3)
3.605.00
Outer diameter (d4)4.807.00
Flat wire height (h)0.500.85
Filaments, braids896

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Diameter combinations subject to technical feasibility checks.
Additional diameters and special designs available upon request.